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IoT Pro

The IoT Pro Hardware Architecture is a modular, industrial IoT device architecture designed, developed, and manufactured by IoT Solutions Ltd. It is built for long-term monitoring, sensing, and control applications where reliability, lifecycle stability, and software integration are critical.

Hardware Architecture

Key Architectural Highlights

Power-Intelligent, Long-Life Operation

Multi-year autonomous operation enabled by flexible power options, real-time power diagnostics, and built-in battery protection mechanisms designed for real-world deployments.

Integrator-First Software Architecture

A single, stable, fully backward-compatible integration protocol shared across all IoT Pro products. Firmware upgrades and new features never require software re-integration.

Long-Term Support & Architectural Stability

Hardware revisions, firmware, and integration interfaces are designed to remain supported for decades, protecting customer investments and large-scale deployments.

Field-Ready Deployment & Serviceability

Factory pre-configured devices activate on-site by removing a magnet. Modular electronics, replaceable batteries, and pluggable communication boards simplify installation, servicing, and long-term operation.

Built for Harsh Environments

Industrial-grade enclosure materials, double sealing, and high mechanical and environmental protection as a baseline — not an add-on.

Multi-Network by Design

LoRaWAN, NB-IoT, LTE Cat-1, Wi-Fi, and SIGFOX (Upon Request) supported within the same architecture, all using the same protocol and integration model.

External DC-powered operation with rechargeable backup

Enables operation from an available power source while maintaining battery backup for resilience and reduced maintenance.

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Input Voltage Range
10 - 30 V DC with overvoltage, reverse polarity protection, and voltage monitoring
Internal Back-up Battery
170 mAh Li-Ion polymer battery 3.7 V (0.63 Wh)
Internal Fuse
1.5A

External DC-powered operation with rechargeable backup

Enables operation from an available power source while maintaining battery backup for resilience and reduced maintenance.

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Input Voltage Range
10 - 30 V DC with overvoltage, reverse polarity protection, and voltage monitoring
Internal Back-up Battery
170 mAh Li-Ion polymer battery 3.7 V (0.63 Wh)
Internal Fuse
1.5A

Standard Internal Battery (8.5Ah)

A cost-effective configuration delivering up to 10 years of operation in typical low-power monitoring applications.

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Technology
Lithium Battery with Pulse Hybrid Capacitor
Nominal Capacity
8500 mAh
Nominal Voltage
3.6V
Impedance
Less than 60 m Ω (at 25°C @ 1kHz)
Topology
1 x ER26500H | 1 x SPC1550
Operating Temperature
-55°C to 85°C
Lithium Content
2.35 grams

Standard Internal Battery (8.5Ah)

A cost-effective configuration delivering up to 10 years of operation in typical low-power monitoring applications.

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Technology
Lithium Battery with Pulse Hybrid Capacitor
Nominal Capacity
8500 mAh
Nominal Voltage
3.6V
Impedance
Less than 60 m Ω (at 25°C @ 1kHz)
Topology
1 x ER26500H | 1 x SPC1550
Operating Temperature
-55°C to 85°C
Lithium Content
2.35 grams

Extended internal battery (17Ah)

A high-capacity option, double the industry norm, designed for installations where battery replacement is difficult or costly.

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Technology
Lithium Battery with Pulse Hybrid Capacitor
Nominal Capacity
17000 mAh
Nominal Voltage
3.6V
Impedance
Less than 60 m Ω (at 25°C @ 1kHz)
Topology
2 x ER26500H | 1 x SPC1550
Operating Temperature
-55°C to 85°C
Lithium Content
4.7 grams

Extended internal battery (17Ah)

A high-capacity option, double the industry norm, designed for installations where battery replacement is difficult or costly.

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Technology
Lithium Battery with Pulse Hybrid Capacitor
Nominal Capacity
17000 mAh
Nominal Voltage
3.6V
Impedance
Less than 60 m Ω (at 25°C @ 1kHz)
Topology
2 x ER26500H | 1 x SPC1550
Operating Temperature
-55°C to 85°C
Lithium Content
4.7 grams

Standard Internal Battery (8.5Ah)

A cost-effective configuration delivering up to 10 years of operation in typical low-power monitoring applications.

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Technology
Lithium Battery with Pulse Hybrid Capacitor
Nominal Capacity
8500 mAh
Nominal Voltage
3.6V
Impedance
Less than 60 m Ω (at 25°C @ 1kHz)
Topology
1 x ER26500H | 1 x SPC1550
Operating Temperature
-55°C to 85°C
Lithium Content
2.35 grams

External DC-powered operation with rechargeable backup

Enables operation from an available power source while maintaining battery backup for resilience and reduced maintenance.

Gradient Abstract Background
Input Voltage Range
10 - 30 V DC with overvoltage, reverse polarity protection, and voltage monitoring
Internal Back-up Battery
170 mAh Li-Ion polymer battery 3.7 V (0.63 Wh)
Internal Fuse
1.5A

Extended internal battery (17Ah)

A high-capacity option, double the industry norm, designed for installations where battery replacement is difficult or costly.

Gradient Abstract Background
Technology
Lithium Battery with Pulse Hybrid Capacitor
Nominal Capacity
17000 mAh
Nominal Voltage
3.6V
Impedance
Less than 60 m Ω (at 25°C @ 1kHz)
Topology
2 x ER26500H | 1 x SPC1550
Operating Temperature
-55°C to 85°C
Lithium Content
4.7 grams
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DC-Powered

Standard Battery

Extended Battery

DC-Powered

Standard Battery

Extended Battery

DC-Powered

Standard Battery

Extended Battery

Core Architectural Capabilities

Power Architecture & Energy Options 

IoT Pro supports multiple power configurations to match different deployment constraints and maintenance strategies.

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Power Intelligence & Battery Protection

IoT Pro is designed with the understanding that real-world battery life depends on behaviour, diagnostics, and recovery, not datasheets alone.


Devices include dedicated hardware that directly measures microampere-level current draw from the battery.

Detect abnormal power consumption

Diagnose battery-draining states

Automatically recover from malfunctions

Ensure it reaches it's expected lifetime

This capability is fundamental to reliable, long-term battery-powered IoT deployments.

Flexible Connectivity, One Integration Model

All communication technologies use the same IoT Pro protocol, ensuring that the network choice does not affect software integration.


This allows devices to operation on public networks, private LoRaWAN networks, and private Wi-Fi infrastructure without changing the integration model.

 

An optional industrial-grade GPS module can be added to any IoT Pro variant where location awareness is required.

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LoRaWAN

NB-IoT

LTE CAT 1

Wi-Fi

SIGFOX

GNSS

LoRaWAN

NB-IoT

LTE CAT 1

Wi-Fi

SIGFOX

GNSS

LoRaWAN

NB-IoT

LTE CAT 1

Wi-Fi

SIGFOX

GNSS

LoRaWAN

Technology
LPWAN LoRa – Duplex Communication
Zones
All Global Zones
Protocol
LoRaWAN 1.0.3
Security
AES-128 Data Encryption
Device Type
Class A
Supported Features
OTAA, ABP, ADR, Adaptive Channel Setup

SIGFOX

Technology
LPWAN SIGFOX – Duplex Communication
Zones
All Global Zones
Protocol
SIGFOX
Security
AES-128 Data Encryption

Wi-Fi

Security
WPA / WPA2-PSK, WPA2-Enterprise (802.1X), AES-CCMP encryption, secure authentication and key management
Internet Protocol
UDP
Operating Modes / Interfaces
Station, SoftAP, Station + SoftAP, promiscuous mode; 4× virtual Wi-Fi interfaces
Wi-Fi Features / MAC
WMM; TX/RX A-MPDU, TX/RX A-MSDU; Immediate Block ACK; fragmentation/defragmentation; TXOP; automatic beacon monitoring (hardware TSF)
Channel Bandwidth
Supports 20 MHz and 40 MHz channel bandwidth (2.4 GHz)
Frequency / Channels
2.4 GHz band, operating channel center frequency range: 2412 ~ 2484 MHz
Technology
2.4 GHz Wi-Fi (802.11b/g/n)

NB-IoT

Technology
LPWAN NB-IoT – Duplex Communication
Bands
LTE Bands 1/2/3/4/5/8/12/13/17/18/19/20/25/28/66
Internet Protocol
UDP
Security
256-bit 3GPP encryption

LTE CAT 1

Technology
4G LTE CAT 1 with 2G Fallback – Duplex Communication
Bands
LTE-FDD: Bands 1, 2, 3, 4, 5, 7, 8, 12, 13, 17, 18, 19, 20, 25, 26, 28, 66 | LTE-TDD: Bands 38, 39, 40, 41 | GSM: 850 / 900 / 1800 / 1900 MHz (GSM, GPRS, EDGE)
Internet Protocol
UDP
Security
256-bit 3GPP encryption

GNSS

GNSS
Multi-GNSS engine for GPS, GLONASS, BDS, Galileo, and QZSS
Key Features
SBAS ranging (WAAS/EGNOS/GAGAN/MSAS), integrated LNA for higher sensitivity, built-in multi-tone active anti-jamming.
Receiver Type
47 Channels GNSS Receiver
Sensitivity
Cold Start: -147 dBm Tracking: -166 dBm Reacquisition: -159 dBm
Time-To-Frist Fix
Cold start: 15 s Hot start: 2 s
Precision (CEP 50)
2.0 m

LoRaWAN

Technology
LPWAN LoRa – Duplex Communication
Zones
All Global Zones
Protocol
LoRaWAN 1.0.3
Security
AES-128 Data Encryption
Device Type
Class A
Supported Features
OTAA, ABP, ADR, Adaptive Channel Setup

SIGFOX

Technology
LPWAN SIGFOX – Duplex Communication
Zones
All Global Zones
Protocol
SIGFOX
Security
AES-128 Data Encryption

Wi-Fi

Security
WPA / WPA2-PSK, WPA2-Enterprise (802.1X), AES-CCMP encryption, secure authentication and key management
Internet Protocol
UDP
Operating Modes / Interfaces
Station, SoftAP, Station + SoftAP, promiscuous mode; 4× virtual Wi-Fi interfaces
Wi-Fi Features / MAC
WMM; TX/RX A-MPDU, TX/RX A-MSDU; Immediate Block ACK; fragmentation/defragmentation; TXOP; automatic beacon monitoring (hardware TSF)
Channel Bandwidth
Supports 20 MHz and 40 MHz channel bandwidth (2.4 GHz)
Frequency / Channels
2.4 GHz band, operating channel center frequency range: 2412 ~ 2484 MHz
Technology
2.4 GHz Wi-Fi (802.11b/g/n)

NB-IoT

Technology
LPWAN NB-IoT – Duplex Communication
Bands
LTE Bands 1/2/3/4/5/8/12/13/17/18/19/20/25/28/66
Internet Protocol
UDP
Security
256-bit 3GPP encryption

LTE CAT 1

Technology
4G LTE CAT 1 with 2G Fallback – Duplex Communication
Bands
LTE-FDD: Bands 1, 2, 3, 4, 5, 7, 8, 12, 13, 17, 18, 19, 20, 25, 26, 28, 66 | LTE-TDD: Bands 38, 39, 40, 41 | GSM: 850 / 900 / 1800 / 1900 MHz (GSM, GPRS, EDGE)
Internet Protocol
UDP
Security
256-bit 3GPP encryption

GNSS

GNSS
Multi-GNSS engine for GPS, GLONASS, BDS, Galileo, and QZSS
Key Features
SBAS ranging (WAAS/EGNOS/GAGAN/MSAS), integrated LNA for higher sensitivity, built-in multi-tone active anti-jamming.
Receiver Type
47 Channels GNSS Receiver
Sensitivity
Cold Start: -147 dBm Tracking: -166 dBm Reacquisition: -159 dBm
Time-To-Frist Fix
Cold start: 15 s Hot start: 2 s
Precision (CEP 50)
2.0 m

LoRaWAN

Technology
LPWAN LoRa – Duplex Communication
Zones
All Global Zones
Protocol
LoRaWAN 1.0.3
Security
AES-128 Data Encryption
Device Type
Class A
Supported Features
OTAA, ABP, ADR, Adaptive Channel Setup

SIGFOX

Technology
LPWAN SIGFOX – Duplex Communication
Zones
All Global Zones
Protocol
SIGFOX
Security
AES-128 Data Encryption

Wi-Fi

Security
WPA / WPA2-PSK, WPA2-Enterprise (802.1X), AES-CCMP encryption, secure authentication and key management
Internet Protocol
UDP
Operating Modes / Interfaces
Station, SoftAP, Station + SoftAP, promiscuous mode; 4× virtual Wi-Fi interfaces
Wi-Fi Features / MAC
WMM; TX/RX A-MPDU, TX/RX A-MSDU; Immediate Block ACK; fragmentation/defragmentation; TXOP; automatic beacon monitoring (hardware TSF)
Channel Bandwidth
Supports 20 MHz and 40 MHz channel bandwidth (2.4 GHz)
Frequency / Channels
2.4 GHz band, operating channel center frequency range: 2412 ~ 2484 MHz
Technology
2.4 GHz Wi-Fi (802.11b/g/n)

NB-IoT

Technology
LPWAN NB-IoT – Duplex Communication
Bands
LTE Bands 1/2/3/4/5/8/12/13/17/18/19/20/25/28/66
Internet Protocol
UDP
Security
256-bit 3GPP encryption

LTE CAT 1

Technology
4G LTE CAT 1 with 2G Fallback – Duplex Communication
Bands
LTE-FDD: Bands 1, 2, 3, 4, 5, 7, 8, 12, 13, 17, 18, 19, 20, 25, 26, 28, 66 | LTE-TDD: Bands 38, 39, 40, 41 | GSM: 850 / 900 / 1800 / 1900 MHz (GSM, GPRS, EDGE)
Internet Protocol
UDP
Security
256-bit 3GPP encryption

GNSS

GNSS
Multi-GNSS engine for GPS, GLONASS, BDS, Galileo, and QZSS
Key Features
SBAS ranging (WAAS/EGNOS/GAGAN/MSAS), integrated LNA for higher sensitivity, built-in multi-tone active anti-jamming.
Receiver Type
47 Channels GNSS Receiver
Sensitivity
Cold Start: -147 dBm Tracking: -166 dBm Reacquisition: -159 dBm
Time-To-Frist Fix
Cold start: 15 s Hot start: 2 s
Precision (CEP 50)
2.0 m
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Through-the-lid (TTL) antenna with acetal

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Plastic through-the-lid (TTL)

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Short-angle antenna

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Short-straight antenna

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UV-stable glass-fibre reinforced polypropylene for outdoor or indoor environments with corrosive gases and liquids

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UV-stable glass-fibre reinforced nylon for extreme outdoor or indoor environments

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Antenna & Mechanical Configuration Flexibility

IoT Pro devices are supplied by default with a high-gain internal antenna suitable for most installations.

The same hardware can be reconfigured, even in the field to support external SMA antennas, with multiple connector positions and antenna types. All options are fully documented in the public IoT Solutions Wiki

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Mechanical Dimensions

The IoT Pro enclosure is designed for compact, industrial-grade installations:

145 mm (L) × 75 mm (W) × 51 mm (H)

 

This form factor allows deployment in confined spaces while maintaining robust environmental protection.

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Material Options

Double sealing and pressure-equalised design enable IK10 and IP68 protection for harsh industrial and outdoor deployments.

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UV-stable glass-fibre reinforced nylon for extreme outdoor or indoor environments

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UV-stable glass-fibre reinforced polypropylene for outdoor or indoor environments with corrosive gases and liquids

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Antenna Options

Four different external antenna types can be provided: 

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Short-straight antenna

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Short-angle antenna

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Plastic through-the-lid (TTL)

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Through-the-iid (TTL) antenna with acetal

Simplified Commissioning & Field Deployment

IoT Pro devices can be fully pre-configured at factory level, including network credentials and operational parameters.

 

In the field, commissioning can be as simple as:

  • Removing a magnet from the enclosure

  • Allowing the device to automatically activate, connect, and report

No mobile application, laptop, or manual configuration is required.

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On-device LEDs provide immediate visual feedback during installation, while a Bluetooth mobile application allows technicians to access detailed diagnostics when needed.

 

This approach significantly reduces installation time, errors, and dependency on specialised personnel.

Remote Configuration & Lifecycle Control

Network parameters, sensor settings, and device behaviour can be configured remotely over the network.

IoT Solutions provides these lifecycle and configuration tools out of the box, with no licensing or subscription dependencies, enabling software integrators to:

  • Use them directly

  • Integrate selectively

  • Bypass them entirely and manage everything from their own platform

The same applies to firmware over-the-air (FOTA) updates.

No mobile application, laptop, or manual configuration is required.

This ensures maximum flexibility without forcing architectural or commercial dependencies.

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Modularity, Serviceability
& Long-Term Support

IoT Pro hardware is designed to evolve without replacement:

  • Batteries are connector-based and easily replaceable

  • Communication technologies are implemented on pluggable boards

  • Core electronics remain stable across generations

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Security, Integrity & Deployment Trust

IoT Pro hardware is designed with security, integrity, and predictable device behaviour as core architectural principles.


Rather than treating security as a software add-on, it is embedded across the hardware, firmware, and lifecycle management layers of the device to support long-term, trustworthy deployments.

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Controlled and recoverable firmware updates

Predictable, backward-compatible device behaviour

Continuous monitoring of device health and integrity

These principles support deployment in industrial, regulated, and mission-critical environments.

Cyber Security by Design

Cyber security is addressed as a core architectural concern, focused on minimising attack surface and preventing unauthorised device behaviour throughout the device lifecycle.

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Secure boot and firmware authenticity verification

Unique device identity for authentication and fleet trust

Controlled access to configuration and updates

Secure communication mechanisms for data in transit

Detection of abnormal operational behaviour

Together, these measures enable secure deployments without compromising device stability or maintainability.

Built for Software Integrators

At its core, IoT Pro is not just hardware.

 

It is an architecture designed to let software integrators build once, scale across applications, and trust that hardware reliability, power behaviour, firmware evolution, and field realities are handled by IoT Solutions  Ltd.

 

While IoT Pro is built for long-term reliability and mission-critical deployments, the architecture is deliberately designed to remain cost-effective.

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By combining multi-network support, long battery life, modular hardware, built-in health monitoring, and free lifecycle tooling, IoT Pro reduces total cost of ownership over the full deployment lifecycle not just the initial hardware cost.

Where This Architecture Is Used

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IoT Pro Products

The IoT Pro Hardware Architecture is the foundation of all IoT Pro products, including energy monitoring, environmental sensing, level and distance monitoring, parking systems, generator monitoring, and marine applications.

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